Automatic Pipe spool fabrication production line;
Automatic Pipe Fabrication Line
Automatic Pipe Fabrication Production Line
Automatic Piping spool fabrication production line (numerical control type)
Model No.: FPFPL-16Aa/FPFPL-24Aa/FPFPL-32Aa/FPFPL-48Aa/FPFPL-64Aa
1. Performance features:
Basic configuration:
High speed pipe cutting and beveling machine(PLC),
CNC pipe flame/plasma cutting and beveling machine (roller bench type), high speed pipe cutting band saw machine (PLC)
High speed pipe end beveling machine (PLC)
Piping prefabrication fast fitting-up station
Piping prefabrication automatic welding machine (PLC)
Piping cantilever automatic welding machine (PLC)
Piping handling conveying system
Lateral conveying system/kick in or kick out system for onloading & offloading automatically
Light/heavy rail transporter system
Longitudinal roller conveyor system
Piping spool fabrication marking / identification system
Real time manufacturing monitoring system
Automatic alert system
Real time data acquisition system/Q.R Code Control System
Steel structure pipe racks
Piping plant design software (pdsoft 3dpiping)
Piping fabrication process management software (pdsoft spfms)
Piping Fabrication Management with digital handheld unit, Barcode/QR Code System
2. Production efficiency: Eextremely high ( hoisting by overhead traveling crane, beveling by high speed pipe cutting and beveling machine and welding by automatic welding station)
3. Applicable industries: Oil & gas, oil refinery facilities, petrochemical, onshore & offshore, chemical engineering, nuclear power plant, shipbuilding, power plant, energy, aerospace, cement plant, metallurgical engineering, heavy industry, construction & installation etc.
4. Production capacity: 20, 000~150, 000 di/ month (or depend on workshop size or machines config), reduce manpower input, improve automation level & efficiency, and save much more cost.
5. Welcome to you visiting our factory or project site at any time in Shanghai city, p. R. China; For more detail information please contact us. or ref to website:
cn-qspt.en.made-in-china.com Thank you!
6. Reference List: CNPC, SINOPEC, CNOOC, CNCEC, CTCI, K. S. S, L & T, CSIC, CSSC, MCC, TECHNIP, TYCO, KEPPEL, DYNA-MAC, SOCOMENIN, C. C. C, CNEG, CHIYODA, EIL, PEC, CASC, ONSHORE etc.
We Not Only Supplied Software System & Automated Equipments, But Also Supplied Systematized & Integrated Piping Spool Fabrication Solutions to Esteemed Customers which included raw materials prefabrication solutions, fabrication process management, finished spools Non-destructive testing solution & Tracking Solutions, and spools storage & transportation solutions.
7. Basic Specs:
Technical Description |
Standard Type : |
Custom-Made : |
Suit for Pipe Diameter: |
2" -16" /24" /32" |
2" -40" /48" /64"or above |
Pipe Wall Thickness: |
3-80 (mm) |
3-80 (mm) |
Conveying Speed: |
2-20 m/min |
2-20 m/min |
Welding type: |
Automatic root pass, fill in & final pass |
Automatic root pass, fill in & final pass |
Welding Process: |
TIG/MIG/MAG/SAW |
TIG/MIG/MAG/SAW |
Automatic Pipe Welding Rate: |
≥ 60% |
≥ 60% |
Pipe Cutting & Beveling Speed: |
≤ 5min/ two bevels(8" Sch40) |
≤ 5min/ two bevels(8" Sch40) |
Pipe Spool Prefabrication Ratio: |
≥ 60%-80% |
≥ 60%-80% |
Piping Design Software: |
PDSOFT 3D Piping |
PDSOFT 3D Piping |
Process Management Software: |
PDSOFT SPFMS |
PDSOFT SPFMS |
8. Reference Actual Photos from Customer's site: