Pipe Fabrication Line Manufacturing Plant

• Customization: Available
• Transmission Type: Flexible
• Rhythm: Flow Production Line
• Model NO.: PFLMP
• Automatic Production Line: Comprehensive
• Production Scope: Product Line
• Flexible Production: Intelligent Manufacturing
• Certification: ISO, CE
• After-sales Service: 1 Year
• Applicable Pipe Size: 2"-72"
• Applicable Pipe Thickness: 3-80mm
• Applicable Pipe Materials: CS, Ss, as
• Applicable Pipe Length: 0.5-12m
• Bevel Type: V, Double V, U, J and Compound Bevel
• Welding Process: TIG/MIG/Fcaw/Saw;Gtaw/Gmaw/Saw
• Welding Type: Autuomatic Root Pass, Fill in & Final Pass.
• Productivity: 1 Million Dia-Inch Per Year
• Suitable Fields: Oil & Gas, Energy Engineering
• Fitting up: Multifunction Pipe to Fittings Fit up
• Transport Package: Sea Worthy Packing
• Specification: OEM
• Trademark: QSPT
• Origin: Made in Shanghai, China
• HS Code: 85158090
• Production Capacity: 20 Sets / Months
• Package Size: 300.00cm * 150.00cm * 150.00cm
• Package Gross Weight: 100.000kg

Product Description

Automatic Pipe spool fabrication production line;
Automatic Pipe Fabrication Line
Automatic Piping spool fabrication production line (NC Type)
Automatic Pipe Spool Fabrication Production Line
Automatic Pipe Fabrication Line
Automatic Pipe Fabrication Production Line

Model No.: FPFPL-16Aa/24Aa/32Aa/48Aa/72Aa

1. Performance features:

Basic configuration:
High speed pipe cutting and beveling machine(PLC),
CNC pipe flame/plasma cutting and beveling machine (roller bench type), high speed pipe cutting band saw machine (PLC)
High speed pipe end beveling machine (CNC)
Piping prefabrication fast fitting-up station
Piping prefabrication automatic welding machine (PLC)
Piping cantilever automatic welding machine (PLC)
Piping handling conveying system
Lateral conveying system/kick in or kick out system for onloading & offloading automatically
Light/heavy rail transporter system
Longitudinal roller conveyor system
Piping spool fabrication marking / identification system
Real time manufacturing monitoring system
Automatic alert system
Real time data acquisition system
Steel structure pipe racks
Piping plant design software (pdsoft 3dpiping)
Intelligent Management System for Pipe Shop Fabrication - IMS-PSF
Piping fabrication tracking system by intellegent QR Code System.

2. Production efficiency: Eextremely high ( hoisting by overhead traveling crane, beveling by high speed pipe cutting and beveling machine and welding by automatic welding station, Spool/Isometric Drawing generated by PDSoft 3D Piping Design Software, Process Mangement by Intelligent Management System for Pipe Shop Fabrication - IMS-PSF with Intelligent Data Acquisition, QR Code tracking System - Handheld terminal & Industrial Printer etc )

3. Applicable industries: Oil & gas, oil refinery facilities, petrochemical, onshore & offshore, chemical engineering, nuclear power plant, shipbuilding, power plant, energy, aerospace, cement plant, metallurgical engineering, heavy industry, construction & installation etc.

4. Production capacity: 20, 000~150, 000 di/ month (or depend on workshop size or machines config), reduce manpower input, improve automation level & efficiency, and save much more cost.

5. Welcome to you visiting our factory or project site at any time in Shanghai city, P. R. China; For more detail information please contact us or Learn mor about us pls ref to official web cn-qspt.en.made-in-china.com, Thank you!

6. Reference List: CNPC, SINOPEC, CNOOC, CNCEC, K. S. S, L & T, CSIC, CSSC, MCC, TECHNIP, TYCO, KEPPEL, DYNA-MAC, SOCOMENIN, C. C. C, CNEG, CHIYODA, EIL, PEC, CASC, ONSHORE etc.

We Not Only Supplied Software System & Automated Equipments, But Also Supplied Systematized & Integrated Piping Spool Fabrication Solutions to Esteemed Customers which included raw materials prefabrication solutions, fabrication process management, finished spools Non-destructive testing solution & Tracking Solutions, and spools storage & transportation solutions.
Based on the aforesaid capability, our pipe spool fabrication system has been recognized worldwide and been used by many famous contractors all over the world due to the high performance, high efficiency, excellent quality production, sufficient/rich experience in piping construction and mostly manpower & cost saving advantages

7. Basic Specs: 

 

Technical Description	Standard Type  :	Custom-Made  :
Suit for Pipe Diameter:	2" -16" /24" /32"	2" -40" /48" / 72"or above
Pipe Wall Thickness:	3-80 (mm)	3-80 (mm)
Conveying Speed:	2-20 m/min	2-20 m/min
Welding type:	Automatic root pass, fill in & final pass	Automatic root pass, fill in & final pass
Welding Process:	TIG/MIG/MAG/SAW	TIG/MIG/MAG/SAW
Automatic Pipe Welding Rate:	≥ 70%	≥ 70%

Pipe Cutting & Beveling Speed:	≤ 5min/ two bevels(8" Sch40)	≤ 5min/ two bevels(8" Sch40)
Pipe Spool Prefabrication Ratio:	≥ 60%-80%	≥ 60%-80%
Piping Design Software:	PDSOFT 3D Piping	PDSOFT 3D Piping
Process Management Software:	IMS-PSF	IMS-PSF

8. Actual Photos of Workshop Type Pipe Fabrication Line from Customer's Site: