Technical Specificatin For Pipe Welding Manipulator (Column & Boom):
Structure
Composition of a complete set
Column
Boom
Fixed base
Lifting system
Extension system
Manual rotation system
Anti drop
Head corner
Power-slides
Control system
Cross minitrim device
Maintenance ladder
Saddle(for optional)
Flux recovery device (for optional)
Submerged arc welding machine (for optional)
Product Performance
This manipulator contains boom, column, guide solid, base platform, and the electric control.
On the top of column there is a lifting motor, it can lift the boom up and down for the welding. It adopts the brake motor, so the boom can fixed the position accurate and reliable. On the column there are some holes, when the lift chain is broke, the safe device will move to hole. So the boom won't fall down.
Boom connects the column by the guide soild, so it can move up, down, left and right. On the head of the boom there is a cross minitrim device. The way of boom extension is frequency conversion, high mechanism precision. So it need less maintenance and have long life. Because of closed way of lubricating system. It can reduce the splash, dust and other no use thing. The guide rail on the boom and column are all rectangle shape, It machining, grinding then annealing. So it will be more firm and smooth.
The guide soild connect with the balance lump by the chain, So the boom can keep balance for elevation. It will be more reliable.
On the platform base there is a turn support. The column can be turned by manual. Cross minitrim system with motorized slide can realize welding torch in three-dimensional adjust, which satisfy welding torch adjust for welding longitudinal and circular seam, 100mm adjust range can make the easy operation.
There are limited switch for extension and elevation, make sure the safety operation. At the same time matching with overloading, over current, under voltage and short circuit protect. When something happen, there will be an alarm.
If customer wants, there is a saddle near the welding head, easy to control the variational seam and change.
Supply Range
Welding manipulator: 2 sets (contain: Column, boom, guide solid and base, etc)
Electric control: 2sets (contain: Electric box, manual control box and cable)
Lincoln submerged arc welding machine DC-1000 2 SETS
Flux recovery device 2 SETS
Technical information: 2sets (contain: Technical manual, Certification)
Technical Specs For 200 T Adjustable Welding Rotator
Application
The welding rolls frame of ZT, KT series designed and manufactured by the company absorbs domestics and overseas advantages of similar products. It is designed and manufactured according to using requirements for pressure vessel manufacturers. The product is applicable for manual welding and automatic welding of metal cylinder. It is featured with advanced technology, reliable quality, easy operation and other advantages.
Main Performance And Specifications
The rolls frame is classified into adjustable and self-adjustable types. Each set of rolls frame is comprised of a driving mount and a driven mount. Two worm reducers of the driving wheel is synchronous operation. The reducer is made up of frequency changing motor, frequency changer and etc., featured with low noise, stable turning of work pieces. When linear velocity of work piece turning is 6M/hour to 60M/hour, central distance of adjustable or self-adjustable rolls frame can be adjusted upon customers' demand. Clamp frame of the self-adjustable rolls frame can be self-adjusted with corresponding diameter of working pieces to save labor force and increase working efficiency.
| Model |
PPAWM3*3 |
| Effective Horizontal Travel |
3000mm |
| Effective Vertical Travel |
3000mm |
| Rotating Angle |
±180° |
| Rotating Mode |
Manual |
| Boom Elevation Speed |
1m/Min |
| Boom Extension Speed |
0.12-1.2m/Min |
| Frequency Inverter Brand |
Taiwan TAIAN |
| Reducer Brand |
ZHEJIANG Province Brand |
| Motor Brand |
England INNVERTEK Brand |
| Main Components |
SIEMENS |
| Submerged Arc Welding Machine |
America Lincoln DC-1000 |
| Flux Recovery Device |
Jiangsu Brand |
| Flux Recovery: |
|
| Horizontal Recovery Distance |
8000mm_15000mm |
| Vertical Recovery Distance |
5000mm_7000mm |
| Air Power |
above 0.6Mpa |
| HorizontalTransmitting Distance |
8000mm_25000mm |
| Weight |
150kg |
| Feeder Flux (Kg/Min) |
2_20 |
| Heat Power |
3kw |
| Voltage |
415V/380V |
| Size(L*W*H)Mm |
900*500*1100 |
| |
|
| 200 T Adjustable Welding Rotator: |
|
| Model: |
KT-150 |
| Max. Loading Weight (T) |
200 |
| Applicable Cylindrical Diameter (mm) |
F600-6000 |
| Wheel Diameter and Width(mm) |
300 (steel wheel) |
| Wheels diameter (mm) |
700 |
| Roller Liner Velocity (m/h) |
6-60 |
| Power of Motor(kw) |
2*4 |
| Distance Adjustable Type |
Screw adjustable |
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